Search results for "Thermal spraying"

Cold gas dynamic spray additive manufacturing today: Deposit possibilities, technological solutions and viable applications

2017

This paper reports the current potentials of cold gas dynamic spraying (CGDS). CGDS has been significantly developed to produce several functional solutions categorized as follows: deposits with a single powder nature, composites-based deposits, nanotechnological deposits and hybrid coating/substrate assemblies. CGDS process has improved in proficiency and is still gaining attention from scientists and industry. Covering a wide range of materials, both standard and advanced, this additive manufacturing process offers substantial applications for surface functionalization, structural or dimensional restoration, bulk production providing specific material properties, and art/decoration. Progr…

Influence of spray trajectories on characteristics of cold-sprayed copper deposits

2021

Abstract Industrial robots are widely used in cold spray (CS) as well as thermal spray to produce various coatings by precisely controlling kinematic parameters during the process. However, the robot trajectory and its effect on the characteristics of CS deposits are important, but not fully studied. This article introduces four typical spray trajectories, including zigzag path, cross path, parallel path, and spiral path, to elaborate thick CS Cu deposits, and characterizes the corresponding Cu deposits, respectively. The experimental results revealed that the spray trajectories have a major influence on the associated thermal history and the residual stress distribution. However, no signif…

Microstructure and electric properties of low-pressure plasma sprayed β-FeSi 2 based coatings

2017

Abstract Thermoelectric material β-FeSi 2 based coating was fabricated by the technique low-pressure plasma spray (LPPS) on the Al 2 O 3 substrate from different alloy powders. During the process LPPS, the phase transformation had occurred through the peritectoid, eutectoid reaction and their inverse reaction. The grain size of the as-sprayed β-FeSi 2 doped Co coatings was reduced comparing with the original feedstock powders, which implied the thermal conductivity could effectively decreased by the LPPS process. The room temperature electrical conductivity showed metal and semiconductor properties on the as-sprayed and annealed coatings. This method and the results could solve the problems…

Deposition of hollow sphere In2O3 coatings by liquid flame spray

2019

Hollow sphere In(OH)3 coatings were deposited by a simple liquid flame spray with hollow sphere In(OH)3 suspension, which was synthesized by improved soft template methods. The morphology of the In...

Deposition of binder-free oxygen-vacancies NiCo2O4 based films with hollow microspheres via solution precursor thermal spray for supercapacitors

2019

Abstract Hollow micro-/nanostructures and oxygen vacancies are highly desirable for supercapacitors due to high active surface area and outstanding electrochemical properties. In order to benefiting from the both effect, binder-free oxygen-vacancies NiCo2O4 based films with hollow microspheres were pioneering directly deposited via one kind thermal spray technology, named solution precursor thermal spray (SPTS) process. To our best knowledge, the rapid one-step SPTS route was firstly employed to synthesize and deposit NiCo2O4 films for supercapacitor applications. The CV data clearly demonstrated that the specific capacitances of more oxygen-deficient NiCo2O4 electrodes with hollow microsph…

Method for Identifying In-Flight Particles based on Digital Image Technologies in Thermal Spraying

2021

Abstract In thermal spray processes, the characteristics of in-flight particles (velocity and temperature) have a significant effect on coating performance. Although many imaging systems and algorithms have been developed for identifying and tracking in-flight particles, most are limited in terms of accuracy. One key to solving the tracking problem is to get an algorithm that can distinguish different particles in each image frame. As the study showed, when noise and interference are treated, particles are more readily identified in the background, leading to more accurate size and position measurements with respect to time. This approach is demonstrated and the results discussed.

Surface modifications induced by nanosecond pulsed Nd:YAG laser irradiation of metallic substrates

2006

International audience; Substrate surface preparation is a key step in coating deposition process. In recent years, pulsed laser cleaning has emerged as a possible technique to challenge the traditional preparation methods (based on degreasing and eventually grit-blasting). The laser operated at short-pulse mode offers high cleaning efficiency and therefore has been largely used. In a specific process named PROTAL®, a nanosecond pulsed laser is introduced to prepare the surface simultaneously to thermal spraying, with the purpose of eliminating the contaminants and generating favorite surface conditions for coating deposition. This study aims at clarifying some fundamental aspects of nanose…

Thermal increment due to ErCr: YSGG and CO2 laser irradiation of different implant surfaces. A pilot study

2010

Podeu consultar la versió en castellà http://hdl.handle.net/2445/118903

2019

Abstract The fatigue life of thermally sprayed Al2O3- and Cr2O3-based coatings has been studied under low-energy (0.7–5 mJ) impact conditions. A threshold impact energy and amount of repetitions the coatings can endure with said energy before catastrophic failure was obtained. The catastrophic failure was determined to occur when the fracture mode of the coating switched from brittle cone cracking to quasi-plastic radial cracking. The results are examined relative to the microstructural features along with other properties of the coatings - hardness and cavitation resistance. The experiment provided a new approach for a straightforward comparison of the micro-scale impact fatigue life of th…

Adhesion Strength Test Comparison for HVOF Nickel-Based Superalloy Powders on Steel Substrates and Layer Characterization

2018

Thermal sprayed nickel chrome powders are known as the best materials for combined wear and corrosion applications and represent a good alternative to hard chrome plating. The coating from these materials are resistant to wear abrasion, contact with hard surfaces, particle erosion, fretting and have excellent submerged saltwater corrosion resistance. The work in this paper is focused on determining the adhesion strength for nickel powders and structural characterization of the deposited layers using metallographic analysis. The adhesion strength testing was carried out in accordance with ASTM C633 procedure. During the experimental program, an investigation was also carried out for studying…